Resource Efficient Innovations Database (REID)

Soft flexible case dividers as an alternative to corrugated dividers

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Soft flexible case dividers as an alternative to corrugated dividers
New range of case dividers offers a light-weight, space efficient alternative to bulky die-cut corrugated dividers.
In Use – Commercially available, but currently primarily used for business-to-business deliveries (e.g. automotive parts)

Packaging Reduction, Storage and Transport efficiency

Product Categories
Drinks, Food, Home Improvement, Household & Personal Care

Relevant Materials
Corrugated, Plastic – Flexible

Relevant Packaging Formats
Corrugated box/case, Cushioning

Supply Chain Phase


The manufacturer has developed a new manufacturing process to create high-quality packaging dividers that are easy to assemble and use. The dividers are made of light-weight, soft, flexible materials to cushion contents during transit and flatten when not in use, allowing for easy storage and transport. Compared with bulkier, more rigid, die-cut corrugated dividers, the solution significantly reduces shipping and storage requirements, and often allows more product to be shipped per case. The new dividers come in a range of materials including PE coated corrugated and bubble wrap.
The new range of dividers was developed by ITB Packaging of the USA.
The content in this entry has been obtained from publicly available information sources only (e.g. press releases, website and trade press articles) and is subject to completion of a validation process with the technology supplier.

Potential Benefits

The solution offers a number of benefits compared to rigid corrugated dividers:
  • Reduced packaging material use
  • Improved shipping efficiency during delivery to the packer/filler
  • Potentially improved cube efficiency for packed products (for example, one parts supplier found they could increase packing quantities from 20 units per case to 24 due to the less bulky nature of the dividers.

Intellectual Property

The new range of dividers has been developed by ITB Packaging LLC of the USA

Consultant View

Although this solution has been designed for and is currently primarily used for business-to-business distribution systems (e.g. supply of automotive parts) it could potentially be transferred tot he supply chains for food and non-food groceries and for the home improvement sectors.
The REID database features other entries which aim to reduce the environmental impact of transit packaging solutions Reviewers who are interested in this subject should consult REID database using search terms such as "Transit packaging", "Secondary packaging" or "Tertiary packaging".

Contacts and Further Information

ITB Packaging LLC
147 E. 6th Street
Holland, MI 49423

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